Friction Stir Welding for Tailor-Welded Blanks between Aluminum and Magnesium Alloys

Liquation Cracking of Dissimilar Aluminum Alloys during Friction Stir Welding

A liquation cracking mechanism of dissimilar Al alloys during the friction stir welding (FSW) is suggested in this study. To identify the mechanism, the precipitates were analyzed and Al-Mg-Cu phase diagrams were calculated. Electron backscattering diffraction (EBSD) analysis and electron probe microanalysis (EPMA) were also conducted. In the same manner as constitutional liquation, at high hea...

Friction Stir Welding of Aluminum Alloys: A Review

Friction stir welding is a solid state joining process. High strength aluminum alloys are widely used in aircraft and marine industries. Generally, the mechanical properties of fusion welded aluminum joints are poor. As friction stir welding occurs in solid state, no solidification structures are created thereby eliminating the brittle and eutectic phases common in fusion welding of high streng...

Superplastically Formed Friction Stir Welded Tailored Aluminum and Titanium Blanks for Aerospace Applications

The purpose of this study was to develop a specialized Friction Stir Welding process for superplastic grade aluminum alloy 5083-SP and titanium alloy 6Al-4V, in thickness of 1.5 to 4 mm, such that the butt welded nugget would have equal superplastic forming (SPF) characteristics as the parent sheet material The concept of using tailored blanks for the SPF process is proposed which will allow th...

Linear Friction Based Processing Technologies for Aluminum Alloys: Surfacing, Stir Welding and Stir Channeling

Effect of friction stir welding parameters on the ultimate tensile strength of Al-Cu tailor welded blanks

In the present study, parameters of tool rotation speed, tool travel speed and tool offsetting with different levels were used in the friction stir welding (FSW) of aluminum-copper tailor welded blanks (TWBs). The FSW of pure copper to 5052 aluminum alloy were carried out by varying tool rotation speed from 800 rpm to 1200 rpm, tool travel speed from 40 mm/min to 80 mm/min and tool offsetting f...